Audit of steam generation and distribution systems and pining systems in India

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They are designed for the use of process parameters. The piping systems are specified in the piping specifications.

Types of pipes:

1. Seamless:

Pipe produced by drill tickets followed by rolled or drawn or both.

They are used for high pressure applications.

2. Soldier:

to. Electric fusion welding: Single or double but welded longitudinal welded tubes are produced by manual or automatic arc welding on the preformed tube.

B. Welded electrical resistance: bearing tube on the line, but the weld is being welded. Coalescence is produced by heat from one tube to another.

3. Forged and boring:

Pipes prepared by forging and then drilling to the desired thickness.

A typical analysis requires a week or less of on-site time and includes the following procedures:

1. Analyze the supply team

2. Measure storage capacity

3. Qualify the air demand

4. Solve production problems

5. Create system diagrams

6. Determine operating costs

7. Develop an action plan

8. Provide a full report.

The cost of energy is one of the main contributors. Therefore, reducing the consumption of electrical energy, thermal or in any other way always helps in the sustenance and business growth. Furthermore, due to the energy from fossil fuels, any reduction in energy consumption would also mean the conservation of natural resources and, more importantly, less impact on the environment.

The need for steam verification is gaining in importance with rising energy and water costs.

Power generation system:

a) Understand the existing system by:

b) Performance evaluation of steam generators:

c) General steam balance for the refinery with detailed steam production and steam consumption per unit for HP, MP and LP. This also includes condensate recovery.

d) Equipment steam consumption (actual) compared to equipment steam requirement (design)

Steam distribution Ssystem:

a) The length of the main steam distribution manifold throughout the refinery was approximately 19 km.

b) The refinery lines for the zones were inspected. As a result, pertinent suggestions were made.

Study of steam leaks and steam traps:

a) Location of mist leaks, nature and amount of vapor

b) Vapor losses were quantified by measuring the length of the plume during the dry and rainy seasons.

c) Total vapor loss of two in the cloud leak at the refinery ~ 100 TPD

d) Approximately 7000 steam traps were classified as good, defective, defective, out of service and missing.

e) The recommended test intervals for steam traps have been indicated.

f) Recommendations have been provided to reduce vapor leakage.

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